Refractory Materials Repairers, Except Brickmasons

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About the Job

Build or repair equipment such as furnaces, kilns, cupolas, boilers, converters, ladles, soaking pits and ovens, using refractory materials.

It is also Called

  • Bondactor Machine Operator
  • Bricker
  • Cell Liner
  • Cell Reliner
  • Clay Structure Builder and Servicer
  • Cupola Repairer
  • Furnace Repairer
  • Hot Repairman
  • Kiln Door Builder
  • Kiln Door Repairer

What They Do

  • Reline or repair ladles and pouring spouts with refractory clay, using trowels.
  • Chip slag from linings of ladles or remove linings when beyond repair, using hammers and chisels.
  • Mix specified amounts of sand, clay, mortar powder, and water to form refractory clay or mortar, using shovels or mixing machines.
  • Measure furnace walls to determine dimensions, then cut required number of sheets from plastic block, using saws.
  • Tighten locknuts holding refractory stopper assemblies together, spread mortar on jackets to seal sleeve joints, and dry mortar in ovens.
  • Dry and bake new linings by placing inverted linings over burners, building fires in ladles, or by using blowtorches.
  • Remove worn or damaged plastic block refractory linings of furnaces, using hand tools.
  • Fasten stopper heads to rods with metal pins to assemble refractory stoppers used to plug pouring nozzles of steel ladles.
  • Climb scaffolding, carrying hoses, and spray surfaces of cupolas with refractory mixtures, using spray equipment.
  • Drill holes in furnace walls, bolt overlapping layers of plastic to walls, and hammer surfaces to compress layers into solid sheets.

Interests

People who work in this occupation generally have the interest code: RCI.

This means people who work in this occupation generally have Realistic interests, but also prefer Conventional and Investigative environments.

Work Values

People who work in this occupation generally prize Support, but also value Independence and Relationships in their jobs.

Things They Need to Know

  • Mechanical - Knowledge of machines and tools, including their designs, uses, repair, and maintenance.
  • Production and Processing - Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.
  • Public Safety and Security - Knowledge of relevant equipment, policies, procedures, and strategies to promote effective local, state, or national security operations for the protection of people, data, property, and institutions.
  • English Language - Knowledge of the structure and content of the English language including the meaning and spelling of words, rules of composition, and grammar.
  • Mathematics - Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.

Things They Need to Be Able to Do

  • Operation Monitoring - Watching gauges, dials, or other indicators to make sure a machine is working properly.
  • Repairing - Repairing machines or systems using the needed tools.
  • Active Listening - Giving full attention to what other people are saying, taking time to understand the points being made, asking questions as appropriate, and not interrupting at inappropriate times.
  • Operation and Control - Controlling operations of equipment or systems.
  • Equipment Maintenance - Performing routine maintenance on equipment and determining when and what kind of maintenance is needed.
  • Reading Comprehension - Understanding written sentences and paragraphs in work related documents.
  • Critical Thinking - Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions or approaches to problems.



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