Rolling Machine Setters, Operators, and Tenders, Metal and Plastic

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About the Job

Set up, operate, or tend machines to roll steel or plastic forming bends, beads, knurls, rolls, or plate or to flatten, temper, or reduce gauge of material.

It is also Called

  • Bar Roller
  • Barrel Roller Operator
  • Bed Operator
  • Brass Roller
  • Breakdown Mill Operator
  • Bulldogger
  • Calender Operator
  • Caster Operator
  • Coiler Operator
  • Cold Mill Operator

What They Do

  • Adjust and correct machine set-ups to reduce thicknesses, reshape products, and eliminate product defects.
  • Monitor machine cycles and mill operation to detect jamming and to ensure that products conform to specifications.
  • Examine, inspect, and measure raw materials and finished products to verify conformance to specifications.
  • Read rolling orders, blueprints, and mill schedules to determine setup specifications, work sequences, product dimensions, and installation procedures.
  • Manipulate controls and observe dial indicators in order to monitor, adjust, and regulate speeds of machine mechanisms.
  • Start operation of rolling and milling machines to flatten, temper, form, and reduce sheet metal sections and to produce steel strips.
  • Set distance points between rolls, guides, meters, and stops, according to specifications.
  • Thread or feed sheets or rods through rolling mechanisms, or start and control mechanisms that automatically feed steel into rollers.
  • Position, align, and secure arbors, spindles, coils, mandrels, dies, and slitting knives.
  • Direct and train other workers to change rolls, operate mill equipment, remove coils and cobbles, and band and load material.

Interests

People who work in this occupation generally have the interest code: RC.

This means people who work in this occupation generally have Realistic interests, but also prefer Conventional environments.

Work Values

People who work in this occupation generally prize Support, but also value Relationships and Working Conditions in their jobs.

Things They Need to Know

  • Mechanical - Knowledge of machines and tools, including their designs, uses, repair, and maintenance.
  • Production and Processing - Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.
  • Mathematics - Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.
  • Education and Training - Knowledge of principles and methods for curriculum and training design, teaching and instruction for individuals and groups, and the measurement of training effects.
  • English Language - Knowledge of the structure and content of the English language including the meaning and spelling of words, rules of composition, and grammar.

Things They Need to Be Able to Do

  • Operation and Control - Controlling operations of equipment or systems.
  • Operation Monitoring - Watching gauges, dials, or other indicators to make sure a machine is working properly.
  • Quality Control Analysis - Conducting tests and inspections of products, services, or processes to evaluate quality or performance.
  • Monitoring - Monitoring/Assessing performance of yourself, other individuals, or organizations to make improvements or take corrective action.
  • Critical Thinking - Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions or approaches to problems.
  • Troubleshooting - Determining causes of operating errors and deciding what to do about it.
  • Reading Comprehension - Understanding written sentences and paragraphs in work related documents.

Education Required

These occupations usually require a high school diploma.

Wages

In 2012, the average annual wage in California was $30,070 with most people making between $20,200 and $45,710

Outlook

0.95%
avg. annual growth

During 2010, this occupation employed approximately 2,100 people in California. It is projected that there will be 2,300 employed in 2020.

This occupation will have about 20 openings due to growth and about 40 replacement openings for approximately 60 total annual openings.



California Career Resource Network